Digital ceramic printing on glass is a new technology employed for the application of imagery, pattern or text to the surface of flat glass. It has allowed for brand new possibilities and improvements in glass decoration and treatment, particularly in architectural glass. The new possibilities include high amounts of customization, translucency and opacity control, light diffusion and transmission, and solar heat gain co-efficiency calculation.
As a result of extreme reliability of the coffee printer, our prime level of customization it enables, and its suitability for very long and short runs, digital ceramic printing is a great solution for interior and exterior architectural glass applications. The process will not require screens, and the files are stored digitally. Therefore, there are no setup, storage, or maintenance costs; and printing of any size for any panel is straightforward.
The primary elements that bring about the entire growth of digital ceramic printing on glass are digital glass printers, ceramic inks, and image processing software.
A digital glass printer for digital ceramic printing on glass is led uv printer with print heads that jet ceramic inks directly onto the glass. The glass remains stationary, while just the printer carriage sweeps over the print table.
A vital feature from the printer is drop fixation, in which ink droplets are dried immediately to avoid drop gain. The fixation in the ink enables just one pass in the print carriage even though printing multi-layer and multi-color files. The drop fixation also makes inline double vision printing possible. Double vision involves creating a picture that appears different based on which side of the glass is being viewed. It really is achieved by printing different graphics one along with another. An inline dryer was made to enable real-time drying and also to maximize factory space. An effortless color switching product is included to ensure that machine operators can simply shift between print jobs and increase throughput. The top-resolution print quality (up to 720 dpi) and also the precision of wqsoao printing together allow glass processors to print everything from fine, sharp and small elements to complex, full-color images on glass panels as much as 3.3 x 18 m (10.8 x 32.8 ft) in size.
Digital ceramic printing on glass uses digital ceramic inks that mimic the CMYK color model and are made from ceramic composition and inorganic pigments and elements. The inks are manufactured in a highly controlled production process to get rid of any variability in the final product. The consistency in replication from the inks results in high compatibility with all the entire color palette of inks. The inks can therefore be digitally mixed and designers are fully aware of the complete result of the color each time. Printed architectural glass panels can also be replaced when needed without the potential risk of the newest panels not matching the colors of the existing panels.
Design-to-glass workflow software bridges the dtg printer and also the inks and is also the design and style tool for preparing the graphic apply for printing. It calculates ink usage to control levels of translucency and opacity, to regulate color matching and mixing, as well as make up for different glass sizes and thicknesses.